Customs 100% Polyester pun yarn Manufacturer
Polyester spun yarns are the strongest fibers used extensively in polyester knitting. The spinning method of polyester is usually referred to as composite yarn as it is a blend of woven yarn and woven roving fabrics. This knit is very reasonable for any cost incurred for using 100% polyester spun yarn while making clothes as it has the highest elasticity among all fabrics. Using polyester yarn gives an upper hand in terms of color retention and wrinkle resistance over natural yarns as they have a high probability of color fading and wrinkling. As a result, polyester is overwhelmingly favored in the garment sector.
Taking into account fabrics of the highest quality and ease of use, Shuanghong has developed a 100% Polyester spun yarn that is suitable for a wide range of applications. Shuanghong has good experience in supplying synthetic fibers and focuses on providing satisfactory yarn solutions not only to the elite manufacturers but also to the commercial manufacturers. As a spun yarn it provides great options for weavers and knitters or even industrialists looking to enhance the overall quality of their fabric products.
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High Factors of Energy for Quality FeaturesThe spun yarn of Shuanghong made up of 100% Polyester is manufactured with high enriched polyester fibers which always guarantees high strength and durability against wear and tear. This confirms it works well for products having high durability such as clothing, indoor and outdoor fabrics, upholstery and more. After performance enhancement treatment, the treated fibers permanently retain their shape and color regardless of use frequency. Available in numerous thicknesses and textures, our spun polyester yarn range is designed to suit a variety of sectors, including clothing and home textiles.
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Wide Array of Uses Across Various IndustriesShuanghong’s polyester spun is very flexible, no matter the application be it fabrics, upholstery, or even industrial materials, the spun yarn works magnificently. If the end product requires soft tearable fabrics then Shuanghong can satisfy those needs and if the requires abrasion-resistant materials that can withstand heavy-duty applications then look no further as Shuanghong is the solution to all your needs.
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Exceptional Comfort with Additions of DurabilityYarn 100% Polyester Spun is an exceptional polymer that builds durability and comfort in equal measure. Shuanghong’s spun yarn is designed so that it feels soft and silky against the skin making it an ideal fiber to be used within the clothing industry. Our polyester yarn can sustain both shape and smoothness which means any product created with our polyester yarn would last a long time without losing its esthetics. Shuanghong’s 100% spun yarn ensures comfort and strength making it useful across garments, beddings, towels, and many other pieces of clothing.
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A Sustainable OptionThe use of sustainability as a concept has grown in importance, during today’s global landscape. At Shuanghong we fully comprehend the need for it hence, our 100% Polyester yarn has been spun using recyclable fibers which helps make it a green option rather than its conventional counterparts. Owing to the utilization of this polyester spun yarn, we will be able to reduce the amount of product disposal in the landfills since the polyester has a longer life cycle. All throughout the production lifecycle of the catered yarn, great care was taken to ensure that ecological parameters were complied with and guarded، ensuring that our 100% Polyester spun yarn was adequately green compliant.
We have meticulously developed a series of premium 100% Polyester spun yarns, each designed to showcase the exceptional strength and vibrant colors of polyester fibers. Our collection blends cutting-edge textile technology with traditional craftsmanship, creating yarns that are as durable as they are aesthetically pleasing. From luxurious fabrics for high-end fashion garments to versatile yarns for home textiles, every strand of Shuanghong’s 100% Polyester spun yarn reflects our commitment to quality, innovation, and style. Each piece of yarn is crafted with care to ensure superior performance and enduring beauty, making it the ideal choice for diverse industries and applications.
At Shuanghong, innovation is at the heart of everything we do. We leverage the latest spinning technologies and techniques to produce 100% Polyester spun yarns that meet the evolving needs and preferences of our customers, ensuring we stay ahead of industry trends. Our design and production teams are dedicated to creating yarns that match your specific requirements, whether you need custom textures, colors, or fiber compositions. Whether it’s for luxury fashion, home textiles, or industrial applications, we guarantee that each batch of yarn is crafted to your exact specifications. This commitment to innovation allows us to not only provide high-performance yarns but also to create textile solutions that push the boundaries of quality and design, leaving a lasting impact on every project we undertake.
Quality is the cornerstone of Shuanghong’s operations. We carefully select the finest polyester fibers from trusted suppliers, ensuring that each batch of our 100% Polyester spun yarn is both high-performing and durable. Our team of experts employs advanced spinning and finishing techniques to precisely craft each yarn, adhering to the highest industry standards throughout the entire production process. Whether it’s a soft and breathable yarn for high-end fashion or a strong, resilient yarn for industrial use, Shuanghong ensures that each product meets rigorous quality assurance checks. This relentless focus on quality allows us to provide yarns that not only elevate the fabric they are used in but also stand the test of time.
At Shuanghong, we believe that customer satisfaction extends well beyond the initial purchase. That’s why we offer a comprehensive after-sales service to ensure that your experience with our 100% Polyester spun yarn is smooth and enjoyable. Our team is always ready to assist with any inquiries, whether it’s about product usage, storage recommendations, or technical support for your manufacturing process. We take pride in building long-term relationships with our customers, offering timely and professional assistance to resolve any issues that may arise. When you choose Shuanghong, you’re not just purchasing yarn, you’re investing in a lasting partnership built on trust and reliability.
Our 100% Polyester spun yarns are not only known for their exceptional performance, but also for their long-term durability and value. Unlike natural fibers, polyester is unmatched in its resistance to wear, shrinkage, and fading, making it the perfect choice for high-traffic applications such as clothing, home textiles, and industrial fabrics. Whether you’re creating luxurious apparel, durable upholstery, or functional outdoor textiles, Shuanghong’s yarns offer a level of sophistication and resilience that will withstand the rigors of everyday use. With Shuanghong’s craftsmanship, you can be confident that your investment in our yarn will continue to add value to your products for years to come.
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1. Demand Analysis & Customization
Customer Consultation: The process begins with a thorough consultation with the customer to understand their specific needs. This includes determining the desired yarn type, color, texture, and end-use applications (e.g., apparel, home textiles, industrial fabrics). Customization: Customers can request custom colors (e.g., Pantone shades), specific yarn counts (e.g., denier, tex), and performance characteristics (e.g., softness, durability, abrasion resistance). Detailed discussions help finalize these requirements before proceeding to the next step. -
2. Material Selection
Raw Polyester Fiber: High-quality polyester fiber is selected based on the customer's specifications. The fiber can come in various forms, such as virgin polyester or recycled polyester. Color Masterbatch: If custom colors are requested, a color masterbatch (a concentrated form of color) is mixed with the polyester fiber. This ensures that the yarn will have the exact shade required, with color consistency throughout the production batch. Additives and Treatments: Additional treatments may be added to the polyester fibers, such as antibacterial finishes, UV resistance, or flame retardancy, depending on the specific needs of the customer. -
3.Carding
Carding is the process of separating, cleaning, and aligning fibers to form a uniform web or sliver, which prepares them for spinning into yarn. -
4. Spinning Process
Carding: The raw polyester fibers are first carded, a process that aligns the fibers in parallel to prepare them for spinning. Carding also removes any impurities and short fibers. Combing (if required): For higher-end yarns, combing is used to remove the shorter fibers and further align the remaining fibers. This creates a smoother, stronger yarn with fewer imperfections. Spinning: The carded or combed fibers are then spun into yarn. The spinning process can vary based on the desired type of yarn: Ring Spinning: Produces a finer, more durable yarn, ideal for high-end textiles. Open-End Spinning: Creates a more cost-effective, bulkier yarn, typically used for industrial applications. Yarn Count: The yarn count (the thickness or fineness of the yarn) is determined by the customer’s requirements, such as denier (weight of the yarn) or tex (linear mass density). -
5. Quality Control & Inspection
Quality Assurance: Each batch of 100% Polyester spun yarn undergoes strict quality control measures to ensure that it meets customer specifications. This includes: Tensile Strength Testing: Ensuring the yarn has the required strength for its intended application. Color Matching: Ensuring that the dyed yarn matches the customer's color standards. Consistency Checks: Evaluating the yarn for uniformity in thickness, strength, and appearance. Sample Testing: Pre-production samples are often tested by the customer to verify that the yarn meets the desired performance criteria, such as texture, color, and strength.
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6. Packaging & Delivery
Packaging: Once the yarn has passed all quality control checks, it is packaged in large spools, cones, or other formats based on customer preferences. Custom labeling and packaging options are also available. Shipping: The finished yarn is then shipped to the customer, either in bulk or as per order requirements. For international customers, Shuanghong ensures that the yarn is packed and shipped according to international standards to prevent damage during transport. -
7. Post-Sales Support
Customer Feedback: Shuanghong maintains communication with customers after delivery to ensure satisfaction and gather feedback for future orders. Technical Support: If needed, we provide ongoing technical support, including advice on handling, storage, and further processing of the yarn.
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Are you a factory or a trading company?
Shuanghong is a polyester yarn manufacturer located in Gao'an, Jiangxi, China. Our company has three factories specializing in the production of high-quality polyester yarn products, including customized derivative products.
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Can I get a price list for your Polyester yarn?
Our prices fluctuate based on the material, design, quantity, and market conditions. Please provide the specifications, materials, and dimensions of the yarn you’re interested in, and we’ll send you a quote within 24 hours.
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Do you offer free samples of your Polyester yarn?
Yes, we offer free samples of our polyester yarn. Please note that the shipping cost will be borne by the customer.
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What is the minimum order quantity (MOQ) for Polyester spun yarn?
Any trail order is welcomed
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What other yarn products can Shuanghong supply?
Polyester staple fiber，Polyester spun yarn, DTY, POY, FDY and their derivative products.
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How can we ensure the quality of the Polyester yarn?
You can buy a trial order and then decide whether to place a formal order after using it. Our after-sales staff are online 24 hours a day to answer all your questions.